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Industrial 3D Printing with High-Performance Polymers at Société Parisse

Discover how Société Parisse, a leading French company in mechanical precision engineering, has adopted industrial 3D printing with high-performance polymers through their collaboration with INTAMSYS and CADvision.

Adoption of 3D Printing Technology

Société Parisse, established in 1981, is renowned for its expertise in mechanical precision engineering and high production quality. Their decision to integrate industrial 3D printing was driven by the growing demand from their clients across various sectors including motorsport racing, professional cycling, pharmaceuticals, and aerospace. With a rich history of traditional manufacturing, Société Parisse now incorporates cutting-edge 3D printing technology to stay ahead in the industry.

High-performance polymers like PEEK and Ultem have been pivotal in Société Parisse's shift to 3D printing. These materials offer high strength, rigidity, and heat resistance, making them ideal for replacing metal parts. Additionally, they are chemical and corrosion-resistant, suitable for extreme environments, and significantly lighter than traditional materials.

Implementation of INTAMSYS FUNMAT PRO 610 HT

Parisse was searching for a printer with an open material system that could help them to produce high-quality, 3D printed parts. After he searched independently, CADvision’s final recommendation was that the INTAMSYS’ FUNMAT PRO 610HT 3D printer would best suit Société Parisse’s needs. This FFF machine is known for being open-system and its ability to print with high-performance materials and Parisse claims it was the answer to at least 99% of the company’s concerns when adopting 3D printing. This is thanks to a number of features that were especially important for their work. Notably, he pointed towards the chamber which is capable of reaching up to 300˚C, ideal for printing with high-performance “super” polymers like PEEK and PEKK as well as extruders which can reach up to 500°C with an all-metal hot end. Moreover, he mentions the large build space of 610x508x508mm (24x20x20in) which allows for either the printing of very large parts or multiple small parts for low volume production.

Indeed, high-performance polymers were the key to Société Parisse’s adoption of 3D printing. These so-called “super polymers’ include materials like PEEK (polyether ether ketone) and Ultem and are known for their ability to replace even metal thanks to their high strength and rigidity and high heat resistance. Beyond this they are also chemical, corrosion and heat resistant, making them useful in even the most extreme environments. This while all still being much lighter, an ideal especially for Société Parisse. Although the company had actually already used high performance plastics, INTAMSYS allowed them to use them with additive manufacturing in order to take advantage of AM’s many benefits.

Of course, one of the ways that Société Parisse has adopted industrial 3D printing has been through prototyping which is often costly and ineffective with CNC Machining. But additive manufacturing is also being used for end-use parts including the production of spare parts but also for direct use in the aeronautic, railway and pharmaceutical industries. One example of a part was a frame made by the company that could be used like a remote to test a wagon that would be part of a train. Although normally to make this part, it is necessary to create 17 separate parts, all of which are u-shaped, thanks to additive manufacturing it was possible to print it entirely in one part. 

They went for INTAMSYS and received their FUNMAT PRO 610HT in June 2021. Since the purchase of the printer, they have printed many prototypes, some end-use parts, and from time to time jigs/fixtures and tooling parts.

As the printer has a high chamber temperature (up to 300°C), it also means that all temperatures in between are covered too. 4D Concepts has printed out parts of many plastic types; from PLA, ABS, PC, to PAEK, PEEK, PEI 9085/1010.

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4D Concepts – prototype of a temperature-resistant pulley made of glass-fiber reinforced PEEK (PEEK-GF).

 

We accompany our customers in a professional manner throughout the entire project - from planning and design to the prototype or the production of a complete series. Combining our 3D printing processes with conventional component processing, post-processing and surface refinement of the prototypes, small series or even a trade fair exhibit is our daily business. Since the company was founded in 1995, our experienced team in Gross-Gerau has made a name for itself well beyond the borders of the Rhine-Main area. We are one of the leading service providers for everything to do with 3D printing and have more than satisfied customers from a wide variety of industries - from the automotive and consumer goods industries to mechanical engineering and companies from the medical technology sector.

Alex Di Maglie
Managing Director,  4D Concepts

A part made by Société Parisse using the FUNMAT Pro 610HT 3D printer
A part made by Société Parisse using the FUNMAT Pro 610HT 3D printer
rame (left) redesigned by the design team and printed on the FUNMAT PRO 610 HT
Frame (left) redesigned by the design team and printed on the FUNMAT PRO 610 HT

For us everything was a go: the price, the size of the chamber, the features and more. We are always seeking new innovations and avoiding the mainstream and with INTAMSYS and high-temperature polymer 3D printing we have achieved that.

Laurent Parisse
3D R&D Manager, WEERG

The application of high-end filaments made of high-performance plastics such as PEI is not new to the field of 3D Printing. However, it requires both, a wide range of skills (materials and production) and the appropriate machinery.

Thanks to its large-format 3D printer from INTAMSYS, 4D Concepts can now process a wide range of high-end plastics with excellent thermal and mechanical properties for prototyping. Parts are out of PEI 9085.
 

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