ASMPT与远铸智能3D打印合作提升制造效率与竞争力

随着 AI、自动驾驶和 Web3.0 等技术的发展不断推动高性能计算需求增长，高端半导体产业正迎来快速发展。在这一背景下，作为 FFF 3D 打印领域的重要厂商，INTAMSYS（远铸智能） 凭借深厚的技术积累与持续创新能力，已成为众多高科技制造企业信赖的合作伙伴。

其中，与全球领先的半导体封装及电子装备制造商 ASMPT 的合作，充分展现了 INTAMSYS 3D 打印解决方案 在该领域所具备的独特优势。

自 2018 年起，远铸智能 与 ASMPT 便展开合作，共同探索将 3D 打印技术融入高端制造的最佳实践。作为行业领先企业，ASMPT 看重 3D 打印在简化流程、降低成本方面的潜力，并将其作为重点引入的技术方向。

在新兴品牌不断涌现的市场环境中，远铸智能 凭借突出的综合价值脱颖而出。其开放式材料与工艺参数体系提供了高度灵活性——这对需要在性能优化和新材料开发中保持适应性的早期采用者而言尤为关键。

2024 年，远铸智能推出了面向多场景应用的高速工业级 3D 打印机 FUNMAT PRO 310 NEO。凭借强大的整体性能，310 NEO 成为 ASMPT 的自然之选，使其成为该机型的首批用户之一。经过长期、深入的实际应用验证，310 NEO 在半导体设备制造中展现出卓越成效，进一步巩固了远铸智能在成本效率、先进打印能力、材料兼容性以及全方位支持方面的行业口碑。

ASMPT 将 FUNMAT PRO 310 NEO 主要应用于以下四大生产场景：

原型制作（Prototyping）
3D 打印可快速生成原型，支持高效的设计迭代与产品验证。310 NEO 能以 500–1000g/天 的速度，快速且高精度地打印 PC、ABS 等材料零件，帮助 ASMPT 工程师高效实现设计构想，显著加快研发进程。
工装与夹具（Tooling & Fixtures）
由于 ASMPT 产品线多样、布线复杂，装配过程中需要大量定制化工装夹具。尽管单件数量不高，但对强度与耐久性要求极高。310 NEO 可高效打印 PPS-CF、PPA-CF 等高强度、耐高温材料，轻松满足这些需求。
终端功能件（End-Use Parts）
随着 3D 打印材料性能的提升，制造终端功能件已成为可能。ASMPT 已使用 310 NEO 生产多种耐用零部件，如防护罩、线缆夹、底座连接件以及 TPU 部件，并将其直接集成到产品中交付给客户。
铸造与模具制造（Casting & Mold Production）
310 NEO 可通过打印低填充率的大尺寸模型，实现高性价比的砂型铸造，显著简化制模流程。ASMPT 发现，即便在 9% 填充率的情况下，打印模型仍能满足铸造要求，从而在降低成本的同时，实现更快速、高效的生产。

对于 ASMPT 而言，3D 打印过程中的一致性、稳定性以及高成功率至关重要，正是这些特性使 远铸智能 多年来成为其值得信赖的选择。

FUNMAT PRO 310 NEO 通过优化的硬件配置、精确的打印工艺以及稳定的高温腔体，实现了一致性的大尺寸打印效果。该设备已通过 超过 24 万小时的运行验证，累计生产 3 万件零部件，可支持可靠、连续的生产需求。这款桌面级设备在保持紧凑体量的同时，提供了接近工业级的性能表现，与现有的大尺寸、高速工业级 FFF 解决方案形成了良好补充。

After thorough research and benchmarking, WEERG chose INTAMSYS as their supplier. The INTAMSYS FUNMAT PRO 410 met all their requirements with features like a heated chamber, dual heated nozzles, and a heated filament chamber.

INTAMSYS offered one single solution that got it all:

A robust printer with a sleek aesthetic finish, heated chamber, dual heated nozzles, and heated filament chamber.
Free and user-friendly software with incorporated printing settings (Click and Print experience) for a wide range of materials (from PA12-CF to PEEK).
Reliable support, and most importantly for WEERG, honesty and a true partnership.

WEERG also appreciated the user-friendly software with incorporated printing settings and the reliable support from INTAMSYS.

We accompany our customers in a professional manner throughout the entire project - from planning and design to the prototype or the production of a complete series. Combining our 3D printing processes with conventional component processing, post-processing and surface refinement of the prototypes, small series or even a trade fair exhibit is our daily business. Since the company was founded in 1995, our experienced team in Gross-Gerau has made a name for itself well beyond the borders of the Rhine-Main area. We are one of the leading service providers for everything to do with 3D printing and have more than satisfied customers from a wide variety of industries - from the automotive and consumer goods industries to mechanical engineering and companies from the medical technology sector.

Alex Di Maglie
Managing Director, 4D Concepts

3D PRINTER

FUNMAT PRO 410
COST-EFFECTIVE

Print Larger, Print More
OPEN

Open-Sourced Filaments

3D PRINTER

FUNMAT HT
COST EFFICIENCY

Lower Cost, Shorter Lead Times
MATERIAL SUPERIORITY

Versatile INTAM™ Polymers

Tank Holder

The tank holder is a new part in this year´s racing car. The part is printed on the FUNMAT PRO 610HT with the material choice of ABS. For the driverless disciplines, the team uses pressurized air to activate the brakes in an emergency. This year, they changed the concept of how pressurized air is stored, which required a new mounting solution. The tank holder is designed to solve this challenge.

Flap Ribs

Other 3D printed parts, using the FUNMAT PRO 610HT and PC material, are the flap ribs that play a crucial role in the construction of the car’s side wing. These ribs are glued into the carbon-fiber shells and incorporate threaded inserts for attaching the wing to the chassis.

While the team has used these ribs for years, they have redesigned for this season to accommodate changes in the aerodynamic shape of the wings. Using INTAMSUITE™ NEO and the 3D printing technology, they conducted topology optimization to achieve the lightest possible geometry, resulting in an organic shape that would not be possible to manufacture by milling.

ASMPT 借助 FUNMAT PRO 310 NEO 提升制造效率

利用远铸智能3D 打印技术巩固行业领先地位

远铸智能 3D 打印技术在生产中的关键应用

可靠性与效率驱动投资回报

4D Concepts – prototype of a temperature-resistant pulley made of glass-fiber reinforced PEEK (PEEK-GF).

The application of high-end filaments made of high-performance plastics such as PEI is not new to the field of 3D Printing. However, it requires both, a wide range of skills (materials and production) and the appropriate machinery.

Thanks to its large-format 3D printer from INTAMSYS, 4D Concepts can now process a wide range of high-end plastics with excellent thermal and mechanical properties for prototyping. Parts are out of PEI 9085.

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Tank Holder

Flap Ribs

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