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四年实战经验见证:3D 打印在银行行业的创新应用探索

Diebold Nixdorf 携手远铸智能3D 打印技术,革新银行设备制造流程,大幅提升效率、精度并节省成本。探索他们的创新之路。

在银行业悠久的发展历程中,Diebold Nixdorf 等领先企业正引领新一轮技术革新,借助先进技术重塑传统制造流程。INTAMSYS 3D 打印解决方案的引入,成为这一创新进程中的重要里程碑。

Diebold Nixdorf(以下简称 Diebold) 是全球知名的金融与零售行业银行解决方案提供商,其产品涵盖自动取款机(ATM)、智能保险柜、自助终端等多个领域,在全球 ATM 安装量中位居首位。自 2020 年 10 月 起,Diebold 与巴西非营利研发机构 FPFTECH 建立合作,在 INTAMSYS 的支持下,成功将增材制造技术整合进本地的研发与生产流程。这一合作为银行设备制造开启了新的篇章。

Diebold 也因其在银行领域的自动化解决方案而享誉全球。

Diebold Nixdorf 为什么选择 3D 打印?

乍一看,3D 打印似乎与银行业并无直接关联,但它已成为 Diebold 在研发与生产流程中的关键工具。为满足大尺寸零部件及多材料打印的需求,包括工程塑料、复合材料与高性能材料,Diebold 选择了 远铸智能 FUNMAT PRO 610HT。这一选择使 Diebold 的制造团队能够以前所未有的精度与质量快速生产概念验证与功能性原型,大幅降低制造成本并缩短生产周期。

选择使用 3D 打印,源于我们希望在产品开发中引入更高的敏捷性与灵活性。它让我们能够快速制作出以往需要大量时间和资源才能完成的复杂零部件原型。过去我们高度依赖机加工和实体模型的制作,坦率地说,这大大拖慢了开发周期。而现在借助 3D 打印,我们不仅加快了这一流程,同时也显著降低了相关成本。

Julio Pinheiro
项目主管,  Diebold Nixdorf

A front panel made using the INTAMSYS FUNMAT PRO 610HT with support material removed
使用远铸智能 FUNMAT PRO 610HT 打印并去除支撑材料后的前面板

为何选择远铸智能的3D打印设备?

自动取款机(ATM)、智能保险柜、自助终端等产品在设计时将“安全性与可靠性”置于首位基于这一高标准,Diebold Nixdorf 对其生产合作伙伴与所采用技术的工业级性能与稳定性格外重视。与远铸智能的合作正是基于双方对品质与性能的共同承诺。

远铸智能提供的 3D 打印解决方案,尤其是 FUNMAT PRO 610HT,不仅满足了 Diebold 对打印精度与质量的严格要求,同时凭借其在严苛生产环境中持续稳定运行的能力,确保了工业级的可靠输出。

此外,610HT 能够在打印复杂几何结构时依然实现优异的表面质量,帮助 Diebold 达到注塑级零件所需的细节与光滑度,满足项目对成品的外观与功能要求。其 毫米级精度不仅确保零件外形精准,更具备实用结构强度。

在材料选择方面,610HT 的多材料兼容性尤为关键。它支持打印包括 PEEK、PEI、ABS 和 PC 等在内的高性能材料,同时配备开放式耗材系统,允许使用第三方耗材,区别于市场上许多仅支持自家材料的封闭式设备,为客户提供更大灵活性与成本控制空间。

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FUNMAT PRO 610HT

我们大多数时候首选使用 ABS 材料,因为它兼具强度与易用性。但我们始终在评估是否有其他材料能更好地满足每个项目的具体需求。这正是 FUNMAT PRO 610HT 的优势所在——这是一台兼容多种材料的设备。

Julio Pinheiro
项目主管,  Diebold Nixdorf

FUNMAT PRO 610HT 的大尺寸打印能力,充分满足了 Diebold 对不同尺寸零部件的生产需求。
Diebold 的诸多产品(如 ATM 前面板)通常需要较大的打印空间。610HT 拥有 610 x 508 x 508 mm 的成型尺寸,能够在一次打印中完成大多数零件的制造,无需像其他打印设备那样进行后期拼装。
这不仅提高了生产效率,也确保了最终零件的一致性与品质稳定性。

New Wheel Package

Enhanced aerodynamics and kinematics improve the car's handling and speed, crucial for better track performance.
Carbon Rim and New Brake Caliper
Lighter and more durable, these components ensure superior control and reliability, enhancing overall performance and safety.
Carbon Rim and New Brake Caliper
The E0711-11 EVO includes 99 3D-printed parts, reducing weight and production costs, showcasing the team's commitment to advanced manufacturing.
Weight Reduction
High-performance polymers and 3D printing have reduced the EVO's weight by over half a kilo, enhancing speed and agility on the track.

After thorough research and benchmarking, WEERG chose INTAMSYS as their supplier. The INTAMSYS FUNMAT PRO 410 met all their requirements with features like a heated chamber, dual heated nozzles, and a heated filament chamber.

INTAMSYS offered one single solution that got it all:

  • A robust printer with a sleek aesthetic finish, heated chamber, dual heated nozzles, and heated filament chamber.
  • Free and user-friendly software with incorporated printing settings (Click and Print experience) for a wide range of materials (from PA12-CF to PEEK).
  • Reliable support, and most importantly for WEERG, honesty and a true partnership.
WEERG also appreciated the user-friendly software with incorporated printing settings and the reliable support from INTAMSYS.

They went for INTAMSYS and received their FUNMAT PRO 610HT in June 2021. Since the purchase of the printer, they have printed many prototypes, some end-use parts, and from time to time jigs/fixtures and tooling parts.

As the printer has a high chamber temperature (up to 300°C), it also means that all temperatures in between are covered too. 4D Concepts has printed out parts of many plastic types; from PLA, ABS, PC, to PAEK, PEEK, PEI 9085/1010.

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4D Concepts – prototype of a temperature-resistant pulley made of glass-fiber reinforced PEEK (PEEK-GF).

 

We accompany our customers in a professional manner throughout the entire project - from planning and design to the prototype or the production of a complete series. Combining our 3D printing processes with conventional component processing, post-processing and surface refinement of the prototypes, small series or even a trade fair exhibit is our daily business. Since the company was founded in 1995, our experienced team in Gross-Gerau has made a name for itself well beyond the borders of the Rhine-Main area. We are one of the leading service providers for everything to do with 3D printing and have more than satisfied customers from a wide variety of industries - from the automotive and consumer goods industries to mechanical engineering and companies from the medical technology sector.

Alex Di Maglie
Managing Director,  4D Concepts

We were looking for printers that can print high-performance materials and run 24/7 on our production floor. INTAMSYS offered a robust printer, a nice aesthetic finish, and a true partnership.

Matteo
Founder & CEO, WEERG

Discover WEERG’s Journey with INTAMSYS’ Printers

The application of high-end filaments made of high-performance plastics such as PEI is not new to the field of 3D Printing. However, it requires both, a wide range of skills (materials and production) and the appropriate machinery.

Thanks to its large-format 3D printer from INTAMSYS, 4D Concepts can now process a wide range of high-end plastics with excellent thermal and mechanical properties for prototyping. Parts are out of PEI 9085.
 

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The INTAMSYS FUNMAT PRO 410 has been a performant and reliable tool since day one. It allows us to process high-performance polymers that enable our customers to innovate with them in highly loaded, thermally challenging, and metal replacement applications. It gives us the confidence that is needed to print 24/7 unattended with long print jobs of 100+ hours. It redefines what can be achieved with FDM technology.

Fabio Trotti
3D R&D Manager, WEERG

  • INTAMSYS FUNMAT PRO 410

    3D PRINTER

    FUNMAT PRO 410

  • 图片3

    COST-EFFECTIVE

    Print Larger, Print More

  • 4D-Concepts-0222-3-1024x938

    OPEN

    Open-Sourced Filaments

Greent team

Click DOWNLOAD to Get the Full Customer Story

Our Solution

INTAMSYS has sponsored the GreenTeam with a FUNMAT HT 3D printer, INTAM™ filaments, and consultation services. The 3D printed parts from INTAMSYS are used in various subsystems of the car, including the battery system, braking system, and power electronics.

  • intamsys-funmat-ht

    3D PRINTER

    FUNMAT HT

  • intamsys-funmat-ht-printing

    COST EFFICIENCY

    Lower Cost, Shorter Lead Times

  • materials

    MATERIAL SUPERIORITY

    Versatile INTAM™ Polymers

3D 打印解决方案,实现卓越投资回报

Tank Holder

The tank holder is a new part in this year´s racing car. The part is printed on the FUNMAT PRO 610HT with the material choice of ABS. For the driverless disciplines, the team uses pressurized air to activate the brakes in an emergency. This year, they changed the concept of how pressurized air is stored, which required a new mounting solution. The tank holder is designed to solve this challenge.

Tank holder
Flap Ribs (2)

Flap Ribs

Other 3D printed parts, using the FUNMAT PRO 610HT and PC material, are the flap ribs that play a crucial role in the construction of the car’s side wing. These ribs are glued into the carbon-fiber shells and incorporate threaded inserts for attaching the wing to the chassis.

While the team has used these ribs for years, they have redesigned for this season to accommodate changes in the aerodynamic shape of the wings. Using INTAMSUITE™ NEO and the 3D printing technology, they conducted topology optimization to achieve the lightest possible geometry, resulting in an organic shape that would not be possible to manufacture by milling.

经历了四年的持续使用与验证之后,Diebold 高度肯定了将 3D 打印技术融入其研发与生产流程所带来的成功。
该公司指出,增材制造在提升交付效率与生产稳定性方面发挥了关键作用,尤其是在面对紧迫交期时优势尤为明显。
Diebold 表示,远铸智能 FUNMAT PRO 610HT 的持续打印能力,进一步巩固了其在行业中的领先地位。

作为工业级 3D 打印解决方案的提供者,远铸智能始终致力于帮助各行业客户加速产品开发,打造高投资回报的创新能力,全面提升市场竞争力。
未来,远铸智能将持续推动 3D 打印技术的演进,为更多行业带来颠覆性的制造革新与价值突破。


与我们的专家一同探索 3D 打印解决方案