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远铸智能以快速、可靠的 3D 打印保障关键医疗设备持续运行

FUNMAT PRO 310 NEO

挑战

在紧急医疗救治中,每一分钟都至关重要。用于快速解冻冻结血浆(FFP)的血浆解冻设备必须保持不间断运行,以保证救命输注及时进行。

美国医疗设备分销商 Tropitronics 为医院提供售后支持,其中包括 Ark Bio-Medical 生产的微波血浆解冻设备。当部分关键组件发生磨损或损坏时,来自原始设备制造商(OEM)的替换件价格高昂且交付周期漫长。任何延迟都意味着设备停机时间延长,并可能对患者治疗造成影响。

medical (1)
Ark Bio-Medical 生产的微波血浆解冻设备原装零部件

解决方案

Tropitronics 随后向远铸智能在美国的经销商 Neometrix 寻求帮助。

作为完整服务流程的一部分,Neometrix 对关键部件——血浆袋托架与固定弹簧——进行逆向工程,获取精确几何形状,并建立数字模型。Neometrix 使用远铸智能 FUNMAT PRO 310 NEO 和 ABS 材料快速打印样件,并将这些样件交付给 Tropitronics 进行现场安装与测试。

样件在首次验证时即通过测试,使设备立即恢复正常运行。

medical-2
血浆袋托架与固定弹簧的 3D 模型

      今天拿到零件并已在设备上测试。安装顺利,连续多次运行都非常正常,甚至可能比原装部件还要好。

从原型测试到终端制造

在测试成功后,Neometrix 使用 FUNMAT PRO 310 NEO 批量生产了额外的 24 套部件,用于库存与持续维护。从建模到批量交付,整个流程仅用很短时间就完成,大幅降低了设备停机风险。

这些 3D 打印替换件精准复刻了原部件的功能特性。根据客户反馈,新部件不仅能够匹配原件性能,在耐用性方面甚至更胜一筹。

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在 INTAMSUITE NEO 中准备打印的 8 个血浆袋托架

     对这个部件以及你们快速而高质量的工作感到非常满意。

为何选择远铸智能

在医疗设备维护中,替换部件的质量与可靠性至关重要。尽管市场上有许多 3D 打印机能够处理 ABS,但远铸智能 FUNMAT PRO 310 NEO 在打印精度、部件强度和整体一致性方面具有明显优势。其全封闭加热腔体与高温打印平台能够充分发挥材料性能,使打印件不仅尺寸准确、机械强度高,且具备更长使用寿命,非常适用于对可靠性要求极高的关键医疗应用。

  • More reliable parts – 更可靠的部件

高精度、高强度的 ABS 打印件,能够在长期及实际使用环境中保持稳定表现。

  • Rapid Response – 更快响应

从需求到交付周期大幅缩短,使设备快速恢复运行。

  • Consistent Output – 稳定输出

远铸智能 3D 打印机实现稳定的高质量批量生产,无需额外调整。

  • Supply Chain Resilience – 更强供应链韧性

本地按需打印显著缩短交付时间,减少停机,并确保关键医疗设备持续运行。

图3
Frozen Plasma Bag in Place in the Device
New Wheel Package

Enhanced aerodynamics and kinematics improve the car's handling and speed, crucial for better track performance.
Carbon Rim and New Brake Caliper
Lighter and more durable, these components ensure superior control and reliability, enhancing overall performance and safety.
Carbon Rim and New Brake Caliper
The E0711-11 EVO includes 99 3D-printed parts, reducing weight and production costs, showcasing the team's commitment to advanced manufacturing.
Weight Reduction
High-performance polymers and 3D printing have reduced the EVO's weight by over half a kilo, enhancing speed and agility on the track.

After thorough research and benchmarking, WEERG chose INTAMSYS as their supplier. The INTAMSYS FUNMAT PRO 410 met all their requirements with features like a heated chamber, dual heated nozzles, and a heated filament chamber.

INTAMSYS offered one single solution that got it all:

  • A robust printer with a sleek aesthetic finish, heated chamber, dual heated nozzles, and heated filament chamber.
  • Free and user-friendly software with incorporated printing settings (Click and Print experience) for a wide range of materials (from PA12-CF to PEEK).
  • Reliable support, and most importantly for WEERG, honesty and a true partnership.
WEERG also appreciated the user-friendly software with incorporated printing settings and the reliable support from INTAMSYS.

They went for INTAMSYS and received their FUNMAT PRO 610HT in June 2021. Since the purchase of the printer, they have printed many prototypes, some end-use parts, and from time to time jigs/fixtures and tooling parts.

As the printer has a high chamber temperature (up to 300°C), it also means that all temperatures in between are covered too. 4D Concepts has printed out parts of many plastic types; from PLA, ABS, PC, to PAEK, PEEK, PEI 9085/1010.

4D-Concepts-0222-2-1536x1301
4D-Concepts-0222-3-1024x938

4D Concepts – prototype of a temperature-resistant pulley made of glass-fiber reinforced PEEK (PEEK-GF).

 

We accompany our customers in a professional manner throughout the entire project - from planning and design to the prototype or the production of a complete series. Combining our 3D printing processes with conventional component processing, post-processing and surface refinement of the prototypes, small series or even a trade fair exhibit is our daily business. Since the company was founded in 1995, our experienced team in Gross-Gerau has made a name for itself well beyond the borders of the Rhine-Main area. We are one of the leading service providers for everything to do with 3D printing and have more than satisfied customers from a wide variety of industries - from the automotive and consumer goods industries to mechanical engineering and companies from the medical technology sector.

Alex Di Maglie
Managing Director,  4D Concepts

We were looking for printers that can print high-performance materials and run 24/7 on our production floor. INTAMSYS offered a robust printer, a nice aesthetic finish, and a true partnership.

Matteo
Founder & CEO, WEERG

The application of high-end filaments made of high-performance plastics such as PEI is not new to the field of 3D Printing. However, it requires both, a wide range of skills (materials and production) and the appropriate machinery.

Thanks to its large-format 3D printer from INTAMSYS, 4D Concepts can now process a wide range of high-end plastics with excellent thermal and mechanical properties for prototyping. Parts are out of PEI 9085.
 

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The INTAMSYS FUNMAT PRO 410 has been a performant and reliable tool since day one. It allows us to process high-performance polymers that enable our customers to innovate with them in highly loaded, thermally challenging, and metal replacement applications. It gives us the confidence that is needed to print 24/7 unattended with long print jobs of 100+ hours. It redefines what can be achieved with FDM technology.

Fabio Trotti
3D R&D Manager, WEERG

  • INTAMSYS FUNMAT PRO 410

    3D PRINTER

    FUNMAT PRO 410

  • 图片3

    COST-EFFECTIVE

    Print Larger, Print More

  • 4D-Concepts-0222-3-1024x938

    OPEN

    Open-Sourced Filaments

Greent team

Click DOWNLOAD to Get the Full Customer Story

Our Solution

INTAMSYS has sponsored the GreenTeam with a FUNMAT HT 3D printer, INTAM™ filaments, and consultation services. The 3D printed parts from INTAMSYS are used in various subsystems of the car, including the battery system, braking system, and power electronics.

  • intamsys-funmat-ht

    3D PRINTER

    FUNMAT HT

  • intamsys-funmat-ht-printing

    COST EFFICIENCY

    Lower Cost, Shorter Lead Times

  • materials

    MATERIAL SUPERIORITY

    Versatile INTAM™ Polymers

Tank Holder

The tank holder is a new part in this year´s racing car. The part is printed on the FUNMAT PRO 610HT with the material choice of ABS. For the driverless disciplines, the team uses pressurized air to activate the brakes in an emergency. This year, they changed the concept of how pressurized air is stored, which required a new mounting solution. The tank holder is designed to solve this challenge.

Tank holder
Flap Ribs (2)

Flap Ribs

Other 3D printed parts, using the FUNMAT PRO 610HT and PC material, are the flap ribs that play a crucial role in the construction of the car’s side wing. These ribs are glued into the carbon-fiber shells and incorporate threaded inserts for attaching the wing to the chassis.

While the team has used these ribs for years, they have redesigned for this season to accommodate changes in the aerodynamic shape of the wings. Using INTAMSUITE™ NEO and the 3D printing technology, they conducted topology optimization to achieve the lightest possible geometry, resulting in an organic shape that would not be possible to manufacture by milling.

通过将逆向工程与高性能 3D 打印相结合,Neometrix 将原本成本高、周期长的备件供应流程转变为快速、本地化的解决方案。以远铸智能 FUNMAT PRO 310 NEO 为核心生产设备,团队不仅保障了设备性能的稳定性,还显著提升了供应链的灵活性与韧性。

 

About NeoMetrix

NeoMetrix Technologies 是一家以解决方案为导向的公司,专注于 3D 扫描、3D 打印和逆向工程。他们为航空航天、汽车、医疗、教育等多个行业提供服务与设备。NeoMetrix 的独特之处在于,其不仅是技术设备的经销商,还能够提供专业支持、定制咨询及工程服务,为用户带来完整的技术解决方案。


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