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天津吉光增材:用 310 APOLLO 和 610HT,构建高价值3D打印服务能力

 

 

导语

从高温大尺寸复杂件,到中小尺寸高性能材料零件的快速制造,远铸智能用 310 APOLLO610HT 的设备组合帮助天津吉光增材提升工业级打印服务的交付效率与质量稳定性。

01

打印服务的竞争力,来自对复杂需求的稳定响应

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天津吉光增材认为,打印服务企业的核心竞争力,是能否覆盖多样化需求,并保持交付效率、质量稳定和运营效率

在 3D 打印服务行业,客户的需求很少是标准答案。

不同材料、不同尺寸、不同结构、不同性能要求,再叠加交付周期、质量稳定性与成本控制,构成了打印服务企业每天都要面对的真实挑战。

对天津吉光增材科技有限公司来说,打印服务的核心竞争力,不只是“能不能打印”,而是能不能稳定、高效、经济地满足客户各种各样的产品需求。也正因为如此,设备伙伴的选择会直接影响一家打印服务企业能够承接什么类型的订单、以什么效率交付,以及能否长期保持稳定的质量表现。

02

从基础材料到高性能材料,服务边界决定业务上限

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材料覆盖能力,是打印服务企业承接更高价值工业订单的重要基础

基础材料和一般工程材料订单,是服务中心日常运营的重要组成部分;但在很多工业场景中,高性能材料订单往往意味着更高的技术门槛、更高的客单价,也对营收和利润结构产生更关键的影响。

因此,吉光增材在设备选择上关注的不只是单台设备参数,而是一整套能力:

材料范围是否足够广,设备稳定性和打印成功率是否足够高,零件精度、强度和一致性是否可靠,交付是否足够快,运营成本是否可控。

这也是吉光增材持续选择远铸智能的重要原因。

远铸智能的生产级设备矩阵覆盖工程材料到高性能材料应用,并且围绕设备、材料工艺、软件追溯和技术支持形成完整解决方案,能够更好地支撑打印服务企业面对多行业、多类型订单的实际需求。

03

吉光增材:
不止于手板,更面向高价值工业应用

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吉光增材致力于将3D 打印应用到功能原型、工装夹具、小批量试制、备品备件及终端产品生产等高价值场景

天津吉光增材并不是一家只做简单手板打样的 3D 打印服务企业。围绕工业客户的真实应用需求,吉光增材正在把 3D 打印应用到更高价值的场景中,客户关注的也不再只是外观效果,而是材料性能、尺寸精度、零件强度、稳定性、交付周期和批量一致性。

要服务这样的客户群,设备能力必须能覆盖从日常工程材料订单到高性能材料订单的不同层级。远铸智能为吉光增材提供的不只是设备,而是面向工业级增材制造服务的设备组合与工艺支撑。

04

为什么增加 310 APOLLO:
不是替代,而是更合理的产能分工

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当订单类型不断丰富,设备分工越清晰,排产效率和成本结构就越容易被优化

此前,吉光增材已批量部署远铸智能 610HT 设备。作为面向高温材料和大尺寸应用的生产级设备,610HT 在吉光增材的设备体系中承担着重要角色。

随着订单类型不断丰富,吉光增材发现,并不是所有订单都适合放在大尺寸设备上生产。

很多中小尺寸功能件、工程材料零件、小批量订单和快速验证件,如果长期占用 610HT,不仅会影响大尺寸高价值订单的排产,也会让中小件订单的制造成本和交付效率不够理想。

因此,吉光增材新增数台远铸智能 310 APOLLO。这个选择延续了双方在 610HT 上建立起来的合作基础,也进一步完善了吉光增材的远铸设备组合。

310 APOLLO 的价值不是替代 610HT,而是让不同订单进入更合适的生产路径:

610HT 继续面向高温大尺寸复杂件,310 APOLLO 则面向中小尺寸高性能材料和工程材料零件的快速制造。

05

310 APOLLO:
面向中小尺寸高性能零件的快速制造

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310 APOLLO 的设备尺寸、温度能力和打印效率,更匹配中小尺寸功能件和小批量订单

310 APOLLO 的成型尺寸为 305 × 260 × 260 mm,喷头温度最高可达 450℃,腔室温度最高可达 100℃,可支持 PEEK、PEKK、PPA、PPS 等高性能材料,同时覆盖多种工程材料应用。

设备配备独立双喷头,PEEK材料最高打印速度可达 200 mm/s。对于打印服务企业来说,这些参数的意义并不只是“更快”,而是能够转化为更高的订单周转效率、更合理的设备利用率,以及更可控的运营成本。

06

INTAMQuality™:让高价值零件的过程更可追溯

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INTAMQuality™ 可对打印过程日志进行可视化分析,帮助服务企业提升过程追溯与质量信任

除了硬件设备,过程追溯与质量管理也正在成为工业级打印服务的重要能力。

这也是远铸智能解决方案区别于单纯硬件供应的地方。远铸智能 INTAMQuality™打印过程追溯软件,可导入打印过程日志,对打印过程进行逐层、逐步可视化分析,帮助用户查看实际打印数据与 G-code 的偏差,对比不同批次的打印过程,并生成打印报告。

对于高价值功能件和质量要求更高的订单,这类过程数据有助于提升客户对制造过程稳定性的信任。

07

从打印服务到高价值增材制造服务

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从610HT 到 310 APOLLO,再到 INTAMQuality™,吉光增材正在构建更完整的工业级增材制造服务能力

未来,吉光增材希望继续围绕功能原型、工装夹具、小批量试制、备品备件和终端产品生产等高价值应用,提升工业级增材制造服务能力。

从 610HT 到 310 APOLLO,再到 INTAMQuality™,吉光增材正在构建一套更完整的工业级增材制造服务体系:用 610HT 支撑高温大尺寸复杂件,用 310 APOLLO 提升中小尺寸高性能和工程材料零件的快速制造能力,用过程追溯软件增强质量信任。

对远铸智能来说,吉光增材的应用实践也证明了生产级增材制造解决方案在打印服务场景中的价值:不是只提供设备,而是帮助客户把材料能力、设备分工、过程追溯和运营效率串联起来。

未来,远铸智能也将持续以生产级增材制造设备、材料工艺、软件能力与技术支持,帮助更多打印服务企业提升效率、拓展应用边界,共同推动 3D 打印从原型制造走向更广泛的工业应用。

如果你正在寻找生产级 3D 打印解决方案
或需要优化设备组合与过程追溯能力

New Wheel Package

Enhanced aerodynamics and kinematics improve the car's handling and speed, crucial for better track performance.
Carbon Rim and New Brake Caliper
Lighter and more durable, these components ensure superior control and reliability, enhancing overall performance and safety.
Carbon Rim and New Brake Caliper
The E0711-11 EVO includes 99 3D-printed parts, reducing weight and production costs, showcasing the team's commitment to advanced manufacturing.
Weight Reduction
High-performance polymers and 3D printing have reduced the EVO's weight by over half a kilo, enhancing speed and agility on the track.

After thorough research and benchmarking, WEERG chose INTAMSYS as their supplier. The INTAMSYS FUNMAT PRO 410 met all their requirements with features like a heated chamber, dual heated nozzles, and a heated filament chamber.

INTAMSYS offered one single solution that got it all:

  • A robust printer with a sleek aesthetic finish, heated chamber, dual heated nozzles, and heated filament chamber.
  • Free and user-friendly software with incorporated printing settings (Click and Print experience) for a wide range of materials (from PA12-CF to PEEK).
  • Reliable support, and most importantly for WEERG, honesty and a true partnership.
WEERG also appreciated the user-friendly software with incorporated printing settings and the reliable support from INTAMSYS.

They went for INTAMSYS and received their FUNMAT PRO 610HT in June 2021. Since the purchase of the printer, they have printed many prototypes, some end-use parts, and from time to time jigs/fixtures and tooling parts.

As the printer has a high chamber temperature (up to 300°C), it also means that all temperatures in between are covered too. 4D Concepts has printed out parts of many plastic types; from PLA, ABS, PC, to PAEK, PEEK, PEI 9085/1010.

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4D Concepts – prototype of a temperature-resistant pulley made of glass-fiber reinforced PEEK (PEEK-GF).

 

We accompany our customers in a professional manner throughout the entire project - from planning and design to the prototype or the production of a complete series. Combining our 3D printing processes with conventional component processing, post-processing and surface refinement of the prototypes, small series or even a trade fair exhibit is our daily business. Since the company was founded in 1995, our experienced team in Gross-Gerau has made a name for itself well beyond the borders of the Rhine-Main area. We are one of the leading service providers for everything to do with 3D printing and have more than satisfied customers from a wide variety of industries - from the automotive and consumer goods industries to mechanical engineering and companies from the medical technology sector.

Alex Di Maglie
Managing Director,  4D Concepts

We were looking for printers that can print high-performance materials and run 24/7 on our production floor. INTAMSYS offered a robust printer, a nice aesthetic finish, and a true partnership.

Matteo
Founder & CEO, WEERG

The application of high-end filaments made of high-performance plastics such as PEI is not new to the field of 3D Printing. However, it requires both, a wide range of skills (materials and production) and the appropriate machinery.

Thanks to its large-format 3D printer from INTAMSYS, 4D Concepts can now process a wide range of high-end plastics with excellent thermal and mechanical properties for prototyping. Parts are out of PEI 9085.
 

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The INTAMSYS FUNMAT PRO 410 has been a performant and reliable tool since day one. It allows us to process high-performance polymers that enable our customers to innovate with them in highly loaded, thermally challenging, and metal replacement applications. It gives us the confidence that is needed to print 24/7 unattended with long print jobs of 100+ hours. It redefines what can be achieved with FDM technology.

Fabio Trotti
3D R&D Manager, WEERG

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Greent team

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Our Solution

INTAMSYS has sponsored the GreenTeam with a FUNMAT HT 3D printer, INTAM™ filaments, and consultation services. The 3D printed parts from INTAMSYS are used in various subsystems of the car, including the battery system, braking system, and power electronics.

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Tank Holder

The tank holder is a new part in this year´s racing car. The part is printed on the FUNMAT PRO 610HT with the material choice of ABS. For the driverless disciplines, the team uses pressurized air to activate the brakes in an emergency. This year, they changed the concept of how pressurized air is stored, which required a new mounting solution. The tank holder is designed to solve this challenge.

Tank holder
Flap Ribs (2)

Flap Ribs

Other 3D printed parts, using the FUNMAT PRO 610HT and PC material, are the flap ribs that play a crucial role in the construction of the car’s side wing. These ribs are glued into the carbon-fiber shells and incorporate threaded inserts for attaching the wing to the chassis.

While the team has used these ribs for years, they have redesigned for this season to accommodate changes in the aerodynamic shape of the wings. Using INTAMSUITE™ NEO and the 3D printing technology, they conducted topology optimization to achieve the lightest possible geometry, resulting in an organic shape that would not be possible to manufacture by milling.


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